China OEM Automotive Bend Glass Washing and Drying Machines for Truck Windshield 1600*2400mm with Hot selling

Product Description

1. PURPOSE/DESCRIPTION OF PROCESS

 

This Bend glass washing machine is suitable for both cars, trucks, and small bus windshields. The transfer conveyor adopts 3 belts for both large and small glass.
 

In the automotive pre-processing of windshield glass production, the glasses are sprayed with powders, which are used for the separation of the inner and outer glasses. After the washing machine, the glasses are cleaned and completely dry, No water droplets on the glass surface, and No water droplets on the glass edge. It’s also needed for the PVB assembling process.
 

FUZUAN MACHINERY provides AUTOMOTIVE GLASS TURNKEY SOLUTION

 

One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
 

2. APPLICATION

Automotive Car front windshields, Truck front windshields, small bus windshields.

 

3. PRODUCTION CAPACITY

 

The transfer speed for FZBGW-2400: 3-10 m/min

The Max. drying speed: 10m/min

 

 

4. DESCRIPTION 

 

4.1 Structure

 

This Automotive Bend Glass Washing And Drying Machines For Truck Windshield 1600*2400mm is composed mainly of:

  • Belt / Chain conveyor system 
  • Pre-washing section
  • NO.1 Washing spraying section
  • High-pressure spraying bar
  • NO.2 Spraying washing section
  • Air knife drying section

 

4.2 Technical Parameters

 

Maximum Glass Size  1600*2400 mm
Minimum Glass Size  1300*450 mm
Glass Thickness  2mm- 6 mm
Conveyor Height  850mm +/- 30 mm
Cycle Time  200 pcs single glass sheets/hour (maximum)

Orientation of Glasses

By convex up (“wings” down)

Deepth of Bend Max. 240mm
Cross-curvature Max. 80mm
Glass Transfer Speed  3 – 10 m/min
Max. Drying speed  10 m/min
Air Knife  4 Pairs 
Dimension  1571*4270*2850mm (According to the customers’ space)
Total weight  25000kg
Total power  280 KW

 

 

4.3 Utility

Voltage/Frequency  380V/50Hz 3ph (Adjustable according to the customer)
PLC Voltage PLC 220V
Control Voltage  24VDC
Voltage Variation  +/-10%
Compressed air  6 bars dehumidified / free of oil 
Demineralized Water  <5us/cm2
Pressure 3-4 bars
Temperature  18ºC~35ºC
Humidity  50%(Max≤75%)
Glass request Bent glass, after grinding

 

 

5. ADVANTAGES

  • The whole machine adopts PLC control and man-machine interface operation
  • The pulley for the conveyor belt is made of stainless steel to prevent slipping
  • The structure of the conveying mechanism is an all-stainless steel structure
  • The conveying system adopts upper and lower double belt conveying
  • The part in contact with water is made of stainless steel or imported PVC material
  • The frame can also be made of stainless steel
  • The outer guard is made of stainless steel
  • The transmission adopts metal gear frequency conversion speed regulation, which is stable and reliable, with low noise and convenient maintenance.
  • Automatic water inlet design, with automatic water replenishment, automatic constant temperature, and other alarm functions.
  • There are detection devices at the inlet and outlet ends, which can detect the in and out of glass, and whether there is glass in it, and if there is no glass in it, it will shut down and alarm.
  • Equipped with an independent water tank, the water tank is equipped with casters and handles, which can be dragged out and cleaned freely.
  • There are 2 stages of filtration before each water pump, and there is a stainless steel filter screen on the water tank to prevent broken glass from entering the water tank.

6. RELATED PROCESSING LINE MACHINES
This Is A Project For Automotive Laminating Line For Front Windshields

  • Automatic Glass Loading System (Or manual operation)
  • Automotive Glass Washing Machine (Curved Windscreen)
  • Cooling Tunnel After Washing (Before windshields PVB lamination)
  • Automatic Transfer Conveyor 
  • Automotive Glass Laminating Line (2 Glass sheets with PVB)
  • PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
  • Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
  • Rear Mirror Button Bracket
  • Autoclave (We don’t manufacture it)

 

7. OUR SERVICE

 

7.1 Pre-sale Service

 

FUZUAN’s professional technical team will provide you with an all-around and timely service before making the final decision. It includes,

  • Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
  • Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
  • Help the customer arrange all the automotive glass processing machines in the workshop.
  • Arrange visits to other glass processing companies.

 

7.2 After-sale Service

 

FUZUAN will provide you with complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:

  • On-site installation and training.
  • English manual and Video for machine use and maintenance.
  • 1-year warranty period (except wearing parts), life-long maintenance.
  • Via remote service, faults can be immediately localized and targeted actions initiated.
  • 24 hours technical support by email or WhatsApp.
  • High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.

The benefits of using pulleys

A pulley is a mechanical device that converts force into rotation. There are many advantages to using pulleys. Let’s take a look at a few of them. This article will describe the advantages, types, applications, and power sources of pulleys. You can then choose the pulley that best suits your specific needs. If you’re looking for a new tool to help you with a certain task, this article is for you.
pulley

Mechanical advantage

The mechanical advantage of a pulley can be defined as the ratio of applied force to the applied force. The mechanical advantage of a pulley can be calculated by considering several factors, including weight and friction. It can be calculated by the force applied per unit length of rope and the number of pulleys used. In a single-circuit system, the force required to lift a heavy object is equal to the user’s body weight.
The mechanical advantage of a pulley can be realized by comparing it to a seesaw. Both uses of rope are suitable for lifting objects. A rope 4 times heavier than a kilo is 4 times as effective. Because the forces on both sides of the pulley are equal, a small force is enough to move a large weight a short distance. The same force can be applied to a large mass to lift it several meters.
After introducing the concept of mechanical advantage, learners will practice using the pulley system. In addition to testing the pulley system, they should also calculate its mechanical advantage. Using either the instructor-provided handout or the learner’s workbook, students will determine how easily the pulley system functions. Once they have completed the test, they can discuss their results and how the system can be improved. These courses are best completed as part of a mini-unit or as a standalone main course.
The mechanical advantage of the pulley system is proportional to the number of rope loops. This circuit requires the same force as the dual circuit to lift heavy objects. A single lap requires only a third of the force to lift a double lap, while 3 laps require almost half the energy required for a single lap. The mechanical advantage of the pulley system becomes constant as the number of cycles increases.
The 3:1 Mechanical Advantage system feels like lifting a 300-pound load with 3 feet of rope. The three-foot-long rope moves the load 1 foot high. Understanding the mechanical advantages of pulleys is critical for rescuers when trying to create the perfect pulley system. Ideally, the pulley system will be anchored to a nearby rock, tree, pole or person – if the weight is not too heavy.
pulley

Types of pulleys

There are several types of pulleys. V-belt pulleys are the type commonly used in vehicles and electric motors. “V” pulleys require a “V” belt, and some even have multiple V grooves. “V” pulleys are often used in heavy duty applications for power transmission because they reduce the risk of power slippage.
Composite pulleys combine the properties of fixed and movable pulleys. Compound pulleys are able to change the direction of force while requiring relatively low force to move even the heaviest loads. Mechanical advantage is a measure of the effectiveness of a machine or equipment. It can be divided into 3 categories: force, distance and mechanics. Once you understand how each type works, you can design complex machines.
Fixed pulleys: These pulleys are the most basic type of pulleys. They use ropes and slotted wheels to move with the lifted object. Because they are so simple to set up, lifting heavy objects is a breeze. Although the moving object feels light, it is actually heavier than it actually is. These pulleys are used in construction cranes, utility elevators and many different industries.
Compound Pulley System: A pulley pulley is a combination of 2 fixed pulleys and 1 movable pulley. Compound pulley systems are effective for moving heavy objects because they have the largest force multipliers and are flexible enough to change the direction of the force as needed. Composite pulley systems are commonly used in rock climbing, theater curtains and sailing. If you’re looking for a pulley system, you can start by evaluating the types of pulleys and their uses.
Construction Pulleys: These are the most basic types of pulleys and have wheel rails. These pulleys can be lifted to great heights and attached to chains or ropes. They allow workers to access equipment or materials from greater heights. They are usually mounted on wheels with axles and secured with ropes. They are essential tools for construction workers. There are many different types of pulleys out there.

energy source

Belts and pulleys are mechanical devices used to transmit energy and rotational motion. The belt is connected to the rotating part of the energy source, and the pulley is mounted on the other. One pulley transmits power to the other, while the other changes the direction of the force. Many devices use this combination, including automobiles, stationary generators, and winches. It is used in many home applications, from conveyors to treadmills. Pulleys are also used for curtains in theater halls.
Pulley systems are an essential part of modern industry and everyday life. Pulleys are used in elevators, construction sites and fitness equipment. They are also used in belt-driven generators as backup power. Despite their simple and seemingly humble beginnings, they have become a versatile tool. From lifting heavy objects to guiding wind turbines, pulley systems are widely used in our daily lives.
The main reason why pulleys are so popular is the mechanical advantage they offer. They can lift a lot of weight by applying very little force over longer distances. For example, a small motor can pull 10 meters of cable, while a large motor can pull 1 meter. Also, the work done is equal to the force times the distance traveled, so the energy delivered to the large motor is the same.
The power source for the pulley system can be cables, belts or ropes. The drive element in a pulley system is usually a rope or cable. A belt is a loop of flexible material that transmits motion from 1 pulley to another. The belt is attached to the shaft and a groove is cut in the pulley. The belt then transfers energy from 1 pulley to the other through the system.
pulley

application

A pulley is a mechanical device used to lift heavy objects. They reduce the amount of work required to lift heavy objects and are an excellent choice for many applications. There are several different applications for pulleys, including elevators, grinders, planters, ladder extensions, and mountaineering or rock climbing. Let’s take a look at some of the most popular uses for pulleys in modern society. These include:-
A pulley is a mechanical device that changes force. To use, you wrap the rope around it and pull down to lift the object. While this device is very useful, a major limitation of using pulleys is that you still have to apply the same force to lift the object as you would without the pulleys. This is why people use pulleys to move large objects like furniture and cars.
In addition to lifting heavy objects, pulleys are used in elevators, flagpoles and wells. These systems allow people to move heavy objects without straining their backs. Many other examples of pulleys in the home include garage doors, flagpoles, and elevators. They also help raise and lower flagpoles, which can reach several stories high.
There are 2 basic types of pulleys: movable and fixed. Fixed pulleys are attached to a ceiling or other object using 2 ropes. Modern elevators and construction cranes use movable pulleys, as do some weight machines in gyms. Composite pulleys combine movable and fixed pulleys to minimize the force required to move heavy objects.
Another type of fixed pulley is the flagpole. A flagpole can support a country, organization, or anything else that needs to be lifted. A taller flagpole creates a prouder moment for those who support it. The operation of the rope and pulley mechanism is very simple. The user simply attaches the flag to the rope, pulls the pulley, and he or she can watch the flag rise and unfold.

China OEM Automotive Bend Glass Washing and Drying Machines for Truck Windshield 1600*2400mm     with Hot sellingChina OEM Automotive Bend Glass Washing and Drying Machines for Truck Windshield 1600*2400mm     with Hot selling